Aerosol Cones & Domes | Compatible Components & Custom Sizes
When it comes to aerosol packaging, the can body gets all the attention — but the real sealing happens at the top. The cone and dome assembly is where pressure integrity, valve performance, and user safety converge. At our factory, we manufacture a full range of aerosol cones and domes compatible with industry-standard valves, available in both stock specifications and custom-engineered sizes for OEM aerosol brands worldwide.
What Are Cones & Domes?
In aerosol terminology, the cone (also called the cone top) is the lower portion of the aerosol cap assembly — the part that forms the sealing seat for the valve cup. The dome is the upper, curved portion that gives the can its finished profile and often carries embossed text, recycling marks, or brand identifiers.
Together, the cone and dome are crimped onto the can body, creating an airtight, pressure-rated seal that must withstand internal pressures ranging from 6 bar to over 15 bar depending on the propellant system.
Specifications at a Glance
Parameter | Range / Options |
|---|---|
Cone Opening | 1-inch (standard), 20 mm, 25.4 mm |
Dome Profile | Standard dome, flat dome, high dome, custom contour |
Material | Tinplate (0.25 mm – 0.35 mm), Aluminum (on request) |
Coating (Internal) | Epoxy, Epoxy-Phenolic, PAM, Gold Lacquer |
Coating (External) | Clear lacquer, colored lacquer, printed |
Compatibility | FEA 410, FEA 500, FEA 600 valve standards |
Embossing | Custom logo, recycling code, batch number |
MOQ | 20,000 pcs (stock sizes); 50,000 pcs (custom sizes) |
Lead Time | 15–25 days after sample confirmation |
Why Component Quality Matters
A poorly manufactured cone or dome can cause:
Valve leakage — improper seating leads to slow pressure loss
Crimp failure — weak dome material cracks during can crimping
Inconsistent spray — poor sealing disrupts valve actuation
Safety risk — pressure failure under high-temperature storage
Our cones and domes are produced on precision stamping lines with strict dimensional tolerance control (±0.05 mm), ensuring consistent valve seating, reliable crimping, and long-term pressure retention.
Compatibility & Valve Matching
We manufacture cones and domes compatible with major valve standards:
FEA 410 — standard for personal care and household (1-inch valve)
FEA 500 — industrial and technical applications
FEA 600 — high-performance and specialty formulations
20 mm valves — pharmaceuticals, nasal sprays, food-grade applications
We work closely with leading valve manufacturers including Lindal, Summit, Precision, and Coster, ensuring our cones and domes accept their valve cups without modification.
Custom Sizes & Special Profiles
While stock 1-inch and 20 mm cones/domes cover most applications, we also support:
Non-standard opening diameters for proprietary valve systems
Custom dome heights to match unique can body proportions
Special embossing — logos, QR codes, batch codes, regulatory markings
Dual-material assemblies — tinplate cone + aluminum dome combinations
Colored domes — matched to brand color palette (Pantone-matched lacquers)
Vented domes — for specific pressure-release applications
Applications by Industry
Industry | Common Use |
|---|---|
Personal Care | Deodorants, hair sprays, shaving foam |
Household | Air fresheners, cleaners, disinfectants |
Automotive | Lubricants, degreasers, tire foam |
Industrial | Paints, coatings, adhesives, release agents |
Pharmaceutical | Nasal sprays, wound care, inhalers |
Food | Cooking oil sprays, whipped cream |
Quality Assurance
Every production batch undergoes:
Dimensional inspection — cone opening diameter, dome height, wall thickness
Coating thickness test — internal and external lacquer measurement
Adhesion test — cross-cut and bend testing on coated surfaces
Crimp simulation — test crimping on sample cans to verify seal integrity
Pressure test — sample cans filled and pressure-cycled to specification
All production is traceable by batch number, with COA (Certificate of Analysis) available on request.
OEM & Private Label Support
Co-development — work with our engineers to design a cone/dome profile unique to your brand
Branded domes — embossed or printed with your logo
Color matching — Pantone-accurate external lacquer
Combined supply — cones, domes, valves, actuators, and caps from one source
Packaging — bulk packed or pre-assembled cone+dome sets
Why Partner With Us?
Direct factory — no trading company markup
Precision stamping — ±0.05 mm tolerance control
Valve-brand compatibility — tested with Lindal, Summit, Precision, Coster
Full aerosol solutions — cans, cones, domes, valves, caps in one order
Technical support — our engineers help you select the right cone/dome spec for your formulation and filling line
Whether you're an aerosol filler looking for reliable component supply, a brand owner developing a new product line, or an OEM needing custom-sized cones and domes for a proprietary can design, we have the manufacturing capability and technical expertise to deliver.
📩 Send us your valve type, can diameter, required opening size, and order volume — we'll respond with a compatibility check, specification sheet, and quotation within 48 hours.
Aerosol Cones & Domes. Compatible. Custom. Engineered for pressure.