All news

Aerosol Cones & Domes | Compatible Components & Custom Sizes

When it comes to aerosol packaging, the can body gets all the attention — but the real sealing happens at the top. The cone and dome assembly is where pressure integrity, valve performance, and user safety converge. At our factory, we manufacture a full range of aerosol cones and domes compatible with industry-standard valves, available in both stock specifications and custom-engineered sizes for OEM aerosol brands worldwide.


What Are Cones & Domes?

In aerosol terminology, the cone (also called the cone top) is the lower portion of the aerosol cap assembly — the part that forms the sealing seat for the valve cup. The dome is the upper, curved portion that gives the can its finished profile and often carries embossed text, recycling marks, or brand identifiers.

Together, the cone and dome are crimped onto the can body, creating an airtight, pressure-rated seal that must withstand internal pressures ranging from 6 bar to over 15 bar depending on the propellant system.

Aerosol Cones & Domes | Compatible Components & Custom Sizes

Specifications at a Glance

Parameter

Range / Options

Cone Opening

1-inch (standard), 20 mm, 25.4 mm

Dome Profile

Standard dome, flat dome, high dome, custom contour

Material

Tinplate (0.25 mm – 0.35 mm), Aluminum (on request)

Coating (Internal)

Epoxy, Epoxy-Phenolic, PAM, Gold Lacquer

Coating (External)

Clear lacquer, colored lacquer, printed

Compatibility

FEA 410, FEA 500, FEA 600 valve standards

Embossing

Custom logo, recycling code, batch number

MOQ

20,000 pcs (stock sizes); 50,000 pcs (custom sizes)

Lead Time

15–25 days after sample confirmation


Why Component Quality Matters

A poorly manufactured cone or dome can cause:

  • Valve leakage — improper seating leads to slow pressure loss

  • Crimp failure — weak dome material cracks during can crimping

  • Inconsistent spray — poor sealing disrupts valve actuation

  • Safety risk — pressure failure under high-temperature storage

Our cones and domes are produced on precision stamping lines with strict dimensional tolerance control (±0.05 mm), ensuring consistent valve seating, reliable crimping, and long-term pressure retention.

Compatibility & Valve Matching

We manufacture cones and domes compatible with major valve standards:

  • FEA 410 — standard for personal care and household (1-inch valve)

  • FEA 500 — industrial and technical applications

  • FEA 600 — high-performance and specialty formulations

  • 20 mm valves — pharmaceuticals, nasal sprays, food-grade applications

We work closely with leading valve manufacturers including Lindal, Summit, Precision, and Coster, ensuring our cones and domes accept their valve cups without modification.

Custom Sizes & Special Profiles

While stock 1-inch and 20 mm cones/domes cover most applications, we also support:

  • Non-standard opening diameters for proprietary valve systems

  • Custom dome heights to match unique can body proportions

  • Special embossing — logos, QR codes, batch codes, regulatory markings

  • Dual-material assemblies — tinplate cone + aluminum dome combinations

  • Colored domes — matched to brand color palette (Pantone-matched lacquers)

  • Vented domes — for specific pressure-release applications

Applications by Industry

Industry

Common Use

Personal Care

Deodorants, hair sprays, shaving foam

Household

Air fresheners, cleaners, disinfectants

Automotive

Lubricants, degreasers, tire foam

Industrial

Paints, coatings, adhesives, release agents

Pharmaceutical

Nasal sprays, wound care, inhalers

Food

Cooking oil sprays, whipped cream


Quality Assurance

Every production batch undergoes:

  • Dimensional inspection — cone opening diameter, dome height, wall thickness

  • Coating thickness test — internal and external lacquer measurement

  • Adhesion test — cross-cut and bend testing on coated surfaces

  • Crimp simulation — test crimping on sample cans to verify seal integrity

  • Pressure test — sample cans filled and pressure-cycled to specification

All production is traceable by batch number, with COA (Certificate of Analysis) available on request.

OEM & Private Label Support

  • Co-development — work with our engineers to design a cone/dome profile unique to your brand

  • Branded domes — embossed or printed with your logo

  • Color matching — Pantone-accurate external lacquer

  • Combined supply — cones, domes, valves, actuators, and caps from one source

  • Packaging — bulk packed or pre-assembled cone+dome sets

Why Partner With Us?

  • Direct factory — no trading company markup

  • Precision stamping — ±0.05 mm tolerance control

  • Valve-brand compatibility — tested with Lindal, Summit, Precision, Coster

  • Full aerosol solutions — cans, cones, domes, valves, caps in one order

  • Technical support — our engineers help you select the right cone/dome spec for your formulation and filling line

Whether you're an aerosol filler looking for reliable component supply, a brand owner developing a new product line, or an OEM needing custom-sized cones and domes for a proprietary can design, we have the manufacturing capability and technical expertise to deliver.

📩 Send us your valve type, can diameter, required opening size, and order volume — we'll respond with a compatibility check, specification sheet, and quotation within 48 hours.

Aerosol Cones & Domes. Compatible. Custom. Engineered for pressure.




WhatsApp Email